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GIGAGREEN – Towards the sustainable giga-factory: developing green cell manufacturing processes

The main goal of GIGAGREEN is to develop and scale up innovative manufacturing processes or Li-ion battery components that follow a Design for Manufacture approach helping Europe to become a global leader in the Li-ion battery industry.

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GIGAGREEN seeks for the minimum environmental impact and energy consumption, cell designs which facilitate the re-use and disassembly, increase of the cost-efficiency and safety of processes and products, and high-throughput technologies able to be easily scaled up and automated in the context of industry 4.0/5.0 gigafactories.

GIGAGREEN will finalise by the end of the project with a set of novel materials (binders, electrolyte, separators, cathode, and anode active materials, etc.), adapted to innovative dry and wet electrode processing techniques, which motivate the generation of Design to Manufacture guidelines and a data-driven Digital Twin.

GIGAGREEN proposes a sustainable and cost-efficient new approach by integrating synergies and materials within the recycling and production chain of the new battery systems. Apart from recycling the metals (Cu, Ni and Al) and plastics, GIGAGREEN aims to recycle both active materials and electrolyte.

SINTEF’s role in the project is the development of dry manufacturing techniques such as hot pressing and surface treatment of separator and electrodes with the aim to eliminate solvent use and ensure compatibility of the novel battery components.

Design for Manufacturing Gigafactory concept

Key facts

Funding

The GIGAGREEN project is funded by Horizon 2020 research and innovation programme under grant agreement No 101069707.

Partners

  • SINTEF, Norway

  • POLITECNICO DI TORINO, Coordinator

  • SUSTAINABLE INNOVATIONS EUROPE SL (SIE)

  • AVESTA BATTERY & ENERGY ENGINEERING (ABEE)

  • SOLVIONIC

  • LECLANCHE GMBH

  • NANOMAKERS

  • UNIVERSITA DEGLI STUDI DI PARMA

  • UNIVERSITAT POLITECNICA DE VALENCIA

  • INEGI

  • CICe

  • ARLANXEO

  • ALPHANOV

  • MANZ

  • CETIM

  • JOHNSON MATTHEY PUBLIC LIMITED COMPANY

Project duration

2022 - 2026