Introduction to Low Temperature Hydrogen and Fuel Cell Lab

The low temperature lab is fully equipped to test fuel cells and electrolysers that operate below 110 oC.  The test stations in the lab are suitable for carrying out tests on cutting edge materials and components (mW single cell testing) right through to validating the performance and durability of established technologies (kW short stack testing).  As well as these state-of-the-art test stations the lab has access to high quality commercial components, test hardware and has very experienced SINTEF staff on hand.

The lab is located in Trondheim on the Gløshaugen Campus and is conveniently co-located with the world-class materials characterisation facilities of NTNU.

Watch researcher Katie McCay talk about the low-temperature hydrogen and fuel cell laboratory

Watch researcher Katie McCay talk about the low-temperature hydrogen and fuel cell laboratory

LT PEMFC Lab

Fuel Cell Test Stations

2 x G60 PEM FC Stations

The two G60 test stations are designed for testing single cells up to 50 cm2 under a full range of operating conditions. They can be coupled with a potentiostat and frequency response analyser they are ideal for characterising new fuel cell components and performing advanced in situ measurements. With fully automated testing these twin test stations are also excellent at long term and accelerated stress testing of components.

Property Indicative Range
Max Current 125 A
Voltage Monitoring ± 1 mV
Data Logging Rate 10 Hz
PSTAT/FRA Integration with Biologic
Coolant Temp -5 - 90 oC ± 1 oC
Coolant Pressure 0 - 3 barg ± 0.02 bar
Electrical Heaters 2A 240VAC
Anode  
Gasses Nitrogen (5N), Hydrogen (5N)
Flow Rate 0.01 - 1, 0.03 - 3 NLPM
Dew Point -5 - 90 oC ± 1 oC
Pressure 0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Cathode  
Gasses Air, Oxygen (5N), Nitrogen (5N)
Flow Rate 0.12 - 12, 0.12 - 12, 0.01 - 1 NLPM
Dew Point 20 - 90 oC ± 1 oC
Pressure 0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC 

G400 Test Station

This 12 kW fuel cell test station is ideally suited for advanced characterisation of short stack fuel cells.  It is fully automated and can be integrated with a potentiostat and FRA for advanced cell and stack characterisation.  The test station is specially equipped to operate with both a recirculating and dead-ended anode and has rapid response humidifiers allowing rapid changes (<10 s) in humidity.

Property Indicative Range
Max Current 800A
Max Voltage 80V 
Max Power 10 kW
Voltage Monitoring  40 Channels ± 1 mV
Data Logging Rate Upto 100 Hz
PSTAT/FRA  Integration with Biologic
Coolant Temp 30 - 90 oC ± 1 oC
Coolant Pressure 0.05 - 3 barg ± 0.02 bar
Coolant Flow 2 - 25 LPM ± 1%
Coolant Restivity Meter 0.01 - 100 μS cm-1 
Anode  
Gasses Nitrogen (5N), Hydrogen (5N)
Flow Rate 4 - 300, 1 - 30 & 5 - 300 NLPM
Dew Point 30 - 90 oC ± 1 oC
Pressure 0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Cathode  
Gasses Nitrogen (5N), Air (filtered)
Flow Rate 4 - 300, 2-75 & 5 - 750 NLPM
Dew Point -5 - 90 oC ± 1 oC
Pressure 0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Fuel Cell
A 12kW G400 Fuel Cell Test Station Supplied by Greenlight Innovation.

G40 Fuel Cell Station

The G40 fuel cell test station is ideally suited for initial in situ testing of experimental materials and components.  It is regularly used for experiments on anion exchange membrane fuel cells.  It is capable of testing 5 - 25 cm2 cells across a full range of operating conditions and of fully automatic operation.  It is integrated with a potentiostat and FRA for advanced in situ characterisation.

Property Indicative Range
Max Current 60 A
Voltage Monitoring ± 1 mV
Data Logging Rate 10 Hz
PSTAT/FRA Gamry Ref3000
Electrical Heaters 2A 240VAC
Anode  
Gasses Nitrogen (5N), Hydrogen (5N)
Flow Rate 0 - 4 , 0 - 2 NLPM
Dew Point 40 - 90 oC ± 1 oC
Pressure 0 - 2 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Cathode  
Gasses Air, Oxygen (5N), Nitrogen (5N)
Flow Rate 0 - 4, 0 - 4, 0 - 1 NLPM
Dew Point 40 - 90 oC ± 1 oC
Pressure 0 - 2 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC

 

G20 Direct Methanol & PEM Station

This G20 test station is designed for testing DMFC and PEMFC cells up to 20 cm2. It is fully automated and integrated with a Gamry Ref600 for EIS and voltammetry.  It is ideally suited for testing new catalysts for alcohol oxidation.

Property Indicative Range
Max Current 30 A
Voltage Monitoring ± 1 mV
Data Logging Rate 10 Hz
PSTAT/FRA Integration with Gamry Ref600
Electrical Heaters  2A 240VAC
Hydrogen Anode 
Gasses Nitrogen (5N), Hydrogen (5N)
Flow Rate 0 - 1, 0 - 3 NLPM
Dew Point 40 - 90 oC ± 1 oC
Pressure 0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Methanol Anode
 Flow Rate  0 - 1 LPM
 Pressure  0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Cathode 
Gasses Air, Oxygen (5N), Nitrogen (5N)
Flow Rate 0 - 3, 0 - 3, 0 - 1 NLPM
Dew Point 40 - 90 oC ± 1 oC
Pressure 0 - 3 barg ± 0.02 bar
Inlet Temp 40 - 110 oC ± 1 oC
Fuel Cell on Stand
Fuel Cell Hardware on Test Stand

Electrolyser Test Stations

E100 Station

The E100 test station is perfect for testing small electrolyser stacks.  It is fully automated and integrated with a potentiostat and FRA for advanced characterisation and long term accelerated stress testing.  It has independent anode and cathode loops, able to operate in differential pressure mode up to 30 bar.

Property Indicative Range
Current 500A
Voltage 20VDC
Power 10 kW
Cell Voltage Monitoring 10 Channels ± 1 mV
Data Logging 100 Hz
Purification Coalescing and dessicant filter
Anode Air Supply
Flow rate 0.2 -20 NPLM
Dew Point 35-90 oC ± 1
Pressure 0-5 barg ± 0.02 bar
Make up water 100 ml min-1
Anode and Cathode Water Supply
Independent anode and cathode.
Recirculation Flow 0.6-6 NLPM
Flow Measurment ± 1%
Pressure 0 - 29 barg
Conducitivity Meters 0.04 - 20 μS cm-1
Temperature Control 5 - 95 oC ± 1 oC
Anode
Mass Flow Meter  0-40 NLPM
H2 in O2 Analyser 0-5%
Cathode
Mass Flow Meter 0.36 - 32 NLPM

Alkaline Electrolyser Station

This one of a kind single alkaline cell test station is capable of testing both Alkaline Electrolysers and Alkaline Membrane Electrolysers under differential pressure operation up to 20 bar and with KOH concentrations from 0 to 30%.

Property Indicative Range
 Current 100A
 Voltage  8V
 Max Power  800W
 Voltage Monitoring  1 channel ± 1 mV
 Data Logging 100 Hz
 PSTAT/EIS Integrated with Biologic
Gas Control
Pressure control is independent anode and cathode.
Pressure Control  1 - 29 barg
Gas Purification  Coalescing, condensate and dessicant filters.
Cathode H2 meter 0 - 5 NLPM
Anode O2 meter 0 - 4 NLPM
Anode Gas Analyser 0 - 5% H2 in O2
Electrolyte Supply
Anode and cathode flows are remixed
Inlet Temperature 15 - 90oC ± 1 oC
Conductivity Meter 0 - 2 S cm-1
Flow rate 37.5 mLPM on each side

E60 Test Station

The E60 test station is ideal for testing PEM electrolysers from 25 - 50 cm2 under a full range of operating conditions. It is ideal for characterising new electrolyser materials and components. With fully automated testing this test stations are also excellent at long term and accelerated stress testing of components.

Property Indicative Range
Max Current 100 A
Voltage Monitoring ± 1 mV
Data Logging Rate 10 Hz
Anode and Cathode Water Supply
Anode and cathode operate independently.
Temp 25 - 90 oC ± 1 oC
Pressure 0 - 29 barg
Flow Rate 0 - 5 LPM
Conductivity Sensor 0.04 - 20 μS cm-1
Gas Analysis
Anode Mas Flow Meter 0-4 NLPM
Cathode Gas Flow Mater 0-5 NLPM
H2 in O2 Analyser 5%
E60 Electrolyser Test Station
E60 Electrolyser Test Station as Supplied by Greenlight Innovation

Ancillary Equipment

Cell Hardware & Components

In addition to the fuel cell and electrolyser testing station the lab has access to a range of state of the art commercial components and cell hardware.  This is essential for obtaining high quality baseline data and for building cells with one experimental component.

PSTAT
Multi-Channel Biologic VMP3 with 20A and 50A Boosters.

Potentiostats & Data Loggers

The lab contains a range of potentiostats that can be fully integrated into fuel cell and electrolyser test stations for both cycling voltammetry, impedance and more advanced characterisation techniques.

  • Gamry Ref3000
  • Gamry Ref600
  • 3 x Biologic VMP3 multi-channel Potentiostats
  • 2 x 20A Biologic Boosters
  • 1 x 50A Biologic Boosters
  • Aglient 34970A Multiplexer and Multimeter